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Ch1 - Description

Ch2 - Bill of Materials

Ch3 - Education & Work Shop

Ch4 - Fuselage Bulkheads

Ch5 - Fuselage Sides

Ch6 - Fuselage Assembly

Ch7 - Fuselage Exterior

Ch8 - Head Rest & Seat Belts

Ch9 - Main Gear & Landing Brakes

  1 LG Bulkhead Reinforcement

  2 Preparing Strut Installation

  3 Attach Tab & Installation

  4 Landing Gear Cover

  5 Axles, Brakes & Brake Lines

  6 Landing Brake Construction

  7 Wheel Pants

Ch10 - Canard

Ch11 - Elevators

Ch12 - Canard Installation

  1 Fitting Alignment Pins

  2 Aligning the Canard

  3 Fitting Elevators & Torque tubes

Ch13 - Nose, Nose Gear & Brakes

  1 Reinforcing Glass Strut

  2 Fabrication of NG30

  3 Installing Worm Drive Assembly

  4 Box Assembly on Fuselage

  5 Nose Door and Sides

  6 Installing Rudder Pedals

  7 Installing Master Brake Cylinders

  8 Nose Gear

  9 Pitot & Static System

10 Closing Nose Top and Sides

11 Nose Door

Ch14 - Center Section Spar

  1 Center Section Jig

  2 Assembly of Foam Parts

  3 Interior Layups

  4 Install Forward Face

  5 Outside Hard Points

  6 Spar Cap Layup

  7 Shoulder Harness Blocks

  8 Hard Point Reinforcement

  9 Access for Wing Attach

10 Install to Fuselage

Ch15 - Firewall

  1 Rudder Cable Brackets

  2 Firewall Installation & Liner

Ch16 - Control System

  1 Pivot Mounts

  2 Pitch & Roll Parts

  3 Assemble Pitch & Roll 

  4 Install Pitch & Roll

  5 Install Rudder Cables

  6 Rudder Stop and Brakes

Ch17 - Trim System

  1 Roll Trim

  2 Pitch Trim

  3 Landing Brake & Center Con.

  4 Throttle Quadrant

  5 Landing Light

Ch18 - Canopy & Turtleback

  1 Building the Turtle Back

  2 Turtle Back Construction

  3 Bulk Head & Rib

  4 Contouring & Glassing

  5 Installing Windows

  6 Installing Hinges on Longerons

  7 Upper Half Firewall

  8 Installing Turtle Back

  9 Engine Mount Reinforcements

10 Installing Canopy

11 Building Canopy Frame

11A Canopy Hoop & Lip

12 Carving Inside Foam

13 Hardware Reinforcement

14 Removable Fuselage Top

15 Canopy Frame & Drip Rail

16 Installing Fuselage Top

17 Canopy Lip & Inst. Cover

18 Access Door

19 Canopy Latches

20 Safety Catch

21 Canopy handle

22 Canopy Stop

22A Dual Actuator Control Canopy

23 Cockpit Ventilation

Ch19 - Wings, Ailerons & Attach

11 Wing Controls

12 Attaching Wing to Center Spar

12A Wing Levelers

12B Vortilons

Ch20 - Winglet & Rudders

Ch21 - Strake, Fuel & Baggage

  1 Fabrication of Parts

  2 Jigging & Assembly of Parts

  2A FeatherLite Leading Edge

  3 Inside Layup

  4 Vent, Screen & Drain

  5 Top Skin Core

  6 End Rib & Piping

  7 Bottom Outside Skin & Sump

  8 Top Skin

  9 Pressure Check

10 Leading Edge & Fairing

11 Fuel Valve, Electrical Pump

Ch22 - Electrical

  1 Basic System with Alternator

  2 Battery Selection & Installation

  3 Panel Layout

  3A Radio Stack

  3B Stick Grip

  3C Auto Pilot Servos

  3D Misc. Installations

  4 Switches, CB, magnetometer

  5 Gear & Canopy Warning System

  5A Canopy Wiring (Remote/Local)

  6 Lighting System

  7 Antennas

  8 Engine Instruments

  8A Exhaust Gas Temp Probes

  8B Wing Root Heat Shields

  8C Emergency Locator (ELT)

  Ch23 - Engine Installation

  1 Engine Mount Installation

  2 Mounting Engine

  3 Cowling Installation

  4 Exhaust System

  5 Firewall

  6 Alternator & Starter

  7 Engine Cooling & Baffling

  8 Oil Cooler

  9 Carburetor Installation

10 Air Filter Box

11 Fuel Filter

12 Bottom Cowling Baffles

13 Engine Wiring & Instruments

14 Propeller Installation

15 Cabin Heat

16 Engine Start

Ch24 - Covers & Fairings

  1 Map Pockets

  2 Front Arm Rest

  3 Front Seat Thigh Support

  4 Rear Seat Arm Rest

  5 Heat Duct Cover

  6 Back Seats

  7 Land Brake & Battery Cover

  8 Canard Cover

  9 Strake Fairings (Upper & Lower)

10 Wing Center Spar Seal

11 Main Gear Fairings

Ch25 - Finishing

  1 Finishing

  2 Fuselage & Cowls

  3 Wings & Balance

  3A Canopy

  3B Canard

  4 Primer

  5 Finish Paint

  6 Seals

  7 Mismatch Treatment

  8 Interior Prep & Paint

  9 Registration Numbers

Ch26 - Upholstery

Ch27 - Aren't You Done Yet?

  1  Aren't You Done Yet?

  2  Weight & Balance

  3  DAR Inspection

  4  First Flight

Tricks & Tips

Special Occasions

   2005, 2006, 2007, 2008, 2009,

   2010, 2011, 2012, 2015, 2016

View Photos

 

Send private e-mail to Bernard Siu

mailto:siu1.brn*AT*simpex.com

 

06/08/2007

 

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