There are plenty of horror stories and discussions on the Cozy forum that relate to the design and safety factors on our canopy latch - certainly enough to bring my attention up front and center. That's one of the many reasons why I appreciate the members of this forum. Their dedication to safety is unprecedented!
Before I get to the lock design, I need to get some latches made first. The only hardware I was able to buy from Aircraft Spruce on this section were the C2-L and the C4A. I decided to use 2 C4As (one on each end) such that I do not have to make a C3. I first made the C8 brackets because they were very similar to the ones we made for our seat belts.
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Wayne Hicks had a nice write-up on his canopy latch design and I decided to follow his scheme. However, the Hendericks lock he recommended has now come up in price to a whopping $285 - a good incentive for improvisation...but first, I need to make the inside latching mechanism work before anything else.
I took precise dimensions of the latch mechanism and transferred them to a drawing (using my Corel graphics software). I printed them out on thick report cover paper and cut them out for paper simulation. Once I got it working correctly on paper, I took down the final dimensions and made them out of thin aluminum. |
Here's a picture of my trial latch mechanism - I have yet to beef it up. I just wanted to see its functionality at this time... The handle will be sitting right in front of the control stick, providing some warning in the 'unlock' status. |
Here's a picture showing its 'lock' position. My initial thought was to make the handle a folding arm with a safety pin at the handle tip. Once I fold the handle in, the pin will go through both latch arms, thus locking them in place. There is no way the latch will open without intentionally un-folding the handle back out and disengaging the locking pin in the process. Note the foremost latch that is a C2-L instead of the long handle C1-L. |
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I
mounted the C8 latch brackets per plan. I left the IP cover off while bondoing
these brackets inside the canopy - the bondo fumes can do a number on you - I
was jolly the rest of the evening,
just kidding... I did
not have any problems in mounting the front and middle brackets. I had to file
down the third bracket a bit to make it fit - not a big issue though. I did not
have to re-adjust the length of the connecting rods.